hSP – Structured Packing Bed for Wastewater Treatment Systems

Effective Wastewater Treatment with hSP – Structured Packing Bed

The hSP – Structured Packing Bed is an innovative solution designed to optimize the performance of wastewater treatment systems. This highly efficient equipment ensures maximum contact between liquid and gas phases, making it ideal for diverse industrial applications, including chemical processing, petrochemical refining, and environmental management. In this guide, we’ll explore the benefits, technical specifications, and application fields of the hSP, helping you determine how it can enhance your wastewater treatment process.

The hSP – Helier-Structured Packing comes in various diameters: 1”, 1.5”, 4”, and 12”.

Its design uses a combination of two basic shapes for better performance:

A cylinder
A helix inside the cylinder

This unique geometry, along with its specific Diameter/Helix ratio, gives the hSP the following advantages:

High Specific Transfer Areas: Ranges from 80 m²/m³ to 320 m²/m³
Low Pressure Drops per Transfer Unit: η = DP*Hog [mmH2O]

Thanks to these properties, the Helier-Structured Packing is ideal for all mass transfer operations, delivering efficient results at a low cost.

Key Features and Benefits

Increased Treatment Efficiency The hSP design enhances surface contact, allowing for improved mass transfer and absorption. This boosts efficiency in wastewater treatment processes, making it suitable for industries with high effluent volumes.
Energy Savings By optimizing gas-liquid interactions, the hSP reduces overall energy consumption, leading to cost-effective wastewater management without compromising on performance.
Low Maintenance & Durability Made from corrosion-resistant materials, the hSP requires minimal maintenance, providing a durable, long-lasting solution for companies aiming to cut down on operational downtime.
Compact Design The hSP features a modular and space-efficient structure, allowing it to fit into existing treatment plants without major retrofitting.

Application of hSP

The hSP is engineered using high-performance structured packing materials, which create channels for fluids and gases to interact efficiently. This enables better separation, mass transfer, and absorption, leading to higher purity levels in treated water. Here’s how it contributes to an effective treatment process:

Petrochemical Industry: Treating effluent streams and by-products.
Chemical Processing Plants: Enhancing separation processes in wastewater treatment.
Environmental Protection Plants: For scrubbers, strippers, and absorbers used in industrial wastewater treatment processes.
Pharmaceuticals & Food Processing: Where wastewater must meet stringent environmental regulations.

How the hSP Works

Enhanced Mass Transfer The structure promotes better contact between wastewater and gas phases, ensuring that impurities are effectively removed in industrial wastewater streams.
Improved Separation In systems like strippers, scrubbers, and absorbers, the hSP facilitates precise gas-liquid separation, contributing to cleaner effluent.
Efficient Scaling in Industrial Systems Whether used in large-scale plants or smaller operations, the hSP offers flexibility and adaptability, handling varying flow rates and treatment requirements.

Why Choose hSP for Your Wastewater Treatment System?

When selecting equipment for wastewater treatment, efficiency, durability, and adaptability are key. The hSP offers these qualities, along with easy integration into existing systems, cost savings, and enhanced environmental compliance. Choosing the hSP ensures your operations remain sustainable, scalable, and compliant with ever-evolving wastewater treatment standards.

Specifications of the Helier Random Packing (hRP)

Material Composition:
Corrosion-resistant structured packing, available in various materials like metal, plastic, or ceramic, to suit different wastewater compositions.
Design & Dimensions:
The hSP is customizable based on system requirements, with standard sizes ranging from 250 mm to 900 mm in diameter.
Flow Rates:
Capable of handling flow rates from 100 m³/h up to 1,500 m³/h, depending on the specific wastewater treatment system configuration.
Operating Temperature:
Designed to withstand operating temperatures from -20°C to 120°C, making it suitable for a wide range of industrial environments.

A Wide Family of Packing to build the Ideal Structured Bed

Available Diameters:
The Helier-Structured Packing is available in multiple diameters: 1”, 1.5”, and 4”.

It features a modular design for easy assembly
It can be installed directly into both new and existing columns.

Available Materials:
hSP packings are made from plastic materials and can be produced in a variety of options, such as:

HDPP: High-Density Polypropylene
PS: Poly-Sulphonates
PPS: Polyphenylene Sulfide
MOPLEN: Various types

The choice of material depends on:

Process requirements
Resistance to chemical agents
Resistance to temperature

In Column - An Easy Insertion of the Structured Packing Bed

The Helier-Structured Packing (hSP) is prepared and preassembled in the workshop based on the specific design requirements of each application. Each hSP unit is assembled into a Structured Packing Bed, which is delivered ready for easy installation into the column where it will be used. Mechanical details may vary depending on the application to ensure faster and easier installation. These adjustments are based on:

Specifications
Materials used

Typically, the Structured Packing Bed is inserted from the top, as shown in the photo. The proper method for inserting the preassembled Structured Packing Bed depends on the application.

TOTALMAS SDN BHD

(520734-H)