Jet-Mixing – Static Mixer for Wastewater Treatment Systems

Effective Wastewater Treatment with hSP – Structured Packing Bed

Jet-Mixing is a type of structured static mixer that uses Helier-Structured Packing (hSP) to effectively mix process fluids and achieve the desired level of mixing based on process parameters and application requirements. The Jet-Mixing system features Helier-Structured Packing to form the mixing bed, enabling an efficient in-line static mixing process with minimal pressure drop.

These mixers are available in different diameters and lengths, typically using hSP in 1″, 1.5″, and 4″ nominal diameters. Thanks to the radial mixing and inter-flow mixing provided by the packing and the geometric design of the mixing beds, Jet-Mixing optimizes all mixing parameters.

Jet-Mixing is suitable for all fluid flow ranges with a Reynolds number (Re) greater than 10 and works with various fluid types, including Newtonian, non-Newtonian, and viscoplastic fluids.

Key Features and Benefits

High Mixing Efficiency The Helier-Structured Packing ensures both axial and radial mixing, delivering a thorough and even distribution of fluids within the mixer. This leads to a higher degree of homogeneity in the treated wastewater.
Low Pressure Drop With its innovative design, the Jet-Mixing Static Mixer minimizes pressure loss, reducing energy consumption while maintaining excellent mixing performance.
Flexible Design for Various Applications Available in multiple diameters (1″, 1.5″, and 4″), the Jet-Mixing system can be customized to fit different flow rates and wastewater processing requirements.
Durable and Low Maintenance Constructed with high-quality materials, the Jet-Mixing Static Mixer requires minimal maintenance, providing long-lasting performance even in harsh industrial environments.
Optimized for a Range of Fluids The system is suitable for mixing a wide range of fluids, from Newtonian to non-Newtonian and viscoplastic fluids, ensuring its versatility across different wastewater treatment processes.

Application of Jet-Mixing

The Jet-Mixing Static Mixer is designed for a wide range of industrial applications, particularly in wastewater treatment processes where precise fluid mixing is critical for effective treatment. Some key applications include:

Chemical Processing Wastewater: Ensures thorough mixing of chemicals for wastewater treatment in chemical plants.
Petrochemical Wastewater: Optimizes the separation and treatment processes in petrochemical industries.
Pharmaceutical and Food Processing Wastewater: Guarantees consistent mixing for industries with stringent treatment standards.
Environmental Protection: Ideal for scrubbers and other processes aimed at reducing environmental contaminants in wastewater.

How Jet-Mixing – Static Mixer Works

The Helier-Structured Packing (hSP) gives the fluid an axial motion, creating a helical flow towards the center.

Additionally, two effects enhance the mixing process:

The wall effect between the packing and the mixer’s outer wall
Radial and inter-flow mixing for applications with more than one mixing column

In industrial applications, the main goal of Jet-Mixing Structured Static Mixers is to provide in-line mixing of process fluids. The system ensures consistent and thorough mixing, adapting to:

Process conditions
The fluid’s rheological properties

Jet-Mixing offers:

Minimal pressure drop
Effective radial and axial mixing
Optimal mixing time (τMIX) and mixing volume (VMIX)
A high degree of mixing efficiency

Why Choose Jet-Mixing – Static Mixer for Your Wastewater Treatment System?

The Jet-Mixing – Static Mixer offers an unparalleled combination of mixing efficiency, low operational costs, and flexibility. Its design, featuring Helier-Structured Packing, ensures that the system can handle various fluids and processes while maintaining a low pressure drop. By choosing the Jet-Mixing system, you can optimize your wastewater treatment operations, reduce energy consumption, and achieve compliance with environmental standards.

Specifications of Jet-Mixing – Static Mixer

Available Diameters: 1”, 1.5”, 4”
Mixing Lengths: Customizable based on specific wastewater treatment requirements
Materials: Available in a range of materials including HDPP, PS, and PPS for chemical and temperature resistance
Flow Rates: Suitable for flow rates across various wastewater processing applications
Pressure Drop: Designed to maintain low pressure drop across the entire mixing process

Jet-Mixing : Material and Product Data Sheet

The Jet-Mixing Structured Packing is made from materials chosen to match the application and operating conditions. For this equipment, we use the following materials:

Structural Part: SS AISI
Packing: From HDPP to Moplen, and Moplen to PPS

We provide the Product Data Sheet for the Jet-Mixing system that we design, manufacture, and supply. It includes the key technical properties.

Jet-Mixing : Special Models

Based on the client’s specifications regarding:

Working Conditions (Pressure in bar, Temperature in °C)
Construction Materials (Special steels)
Removable Mixing Bed (Need to extract the structured mixing bed)

We can design, build, and size special static mixers that are:

Customized (“ad hoc”) to the client’s needs
Built with construction drawings approved by the client
Designed according to codes such as ASME, PED, ASME B 31.3, ASME B 16.5, and NACE.

TOTALMAS SDN BHD

(520734-H)